Tehran, Iran
Urmia, Iran
Karaj, Russian Federation
Tehran, Iran
This study evaluated the effects of edible coatings and different packaging methods on the shelf-life and quality of walnut kernels. It focused on the coatings with chitosan (1%) and thyme essential oil (TEO) at concentra- tions of 500 and 1,000 μl L–1 (CT , CT ) or with chitosan alone (CT). The effects of the coatings was assessed 500 1,000 for different packaging methods (LP, loose packaging; PP, packaging in polypropylene bags; and AP, active packa- ging) as contrasted to control walnuts (C). Walnuts were stored for 120 days in darkness, with relative humidity of 55%, at 4°C. The results showed that the L* index and moisture content of the samples in the chitosan with 500 and 1,000 μl L–1 thyme essential oil in active packaging were maximum, whereas peroxide and conjugated diene values were minimum. The lowest rate of mold growth was observed for the chitosan samples with 500 μl L–1 thyme es- sential oil in active packaging. The best overall acceptability score was related to the samples with chitosan alone and the chitosan with 500 μl L–1 thyme essential oil in active packaging. The chitosan alone and the chitosan with 500 μl L–1 thyme essential oil in active packaging are recommended for storage of kernels at 4°C.
Active packaging, chitosan, thyme essential oil, quality, walnut
Walnuts play an important part in human diet since ancient times. The walnut (Juglans regia L.) is quite widespread in Iran. During storage, kernels undergo a series of biochemical, physiological, and structural changes, which make them unacceptable to consume- rs. Walnut is a nutrient-rich food mainly because of its high biological value proteins (low lysine/arginine ratio), high levels of oil (60 g/100 g in average mainly polyunsa- turated fatty acids, or PUFA) [1]. Although fatty acids in walnuts have nutritional value, higher amounts of PUFA (owning unsaturated bands) may cause a poorer quality resistance and a shorter shelf-life [2]. Low oxygen pre- vent lipid oxidation. The most common oxidation indica- tors in oils are peroxide value (PV) and conjugated diene
value (CDV) [3]. Walnut kernels contain bioactive com- pounds such as phenols, so polyphenols are subject to oxidation [4, 5]. The walnut kernel can darken due to oxi- dation of phenolic compounds. L* index shows bright- ness of products [6]. Moisture is one of the important factors of the quality of nuts [7]. Moisture content (MC) of nuts has a profound effect on their physical, chemical, mechanical, aerodynamic, and thermal properties [8]. Postharvest operations are expected to have a major im- pact on the microbial contamination of nuts [9]. Among various microbes, fungi are known to play a significant role in the spoilage and loss of stored plant products [10].
Food safety issue requires safe methods with no toxic substances. In recent years, edible coatings have been one of the most innovative ways to improve the
Copyright © 2019, Talebi Habashi et al. This is an open access article distributed under the terms of the Creative Commons Attribution 4.0 International License (http://creativecommons.org/licenses/by/4.0/), allowing third parties to copy and redistribute the material in any medium or format and to remix, transform, and build upon the material for any purpose, even commercially, provided the original work is properly cited and states its license.
commercial shelf life of fruits. An edible coating, such as chitosan, makes a barrier against moisture, oxygen, and dissolved materials and protects foodstuff from microbial, chemical, and mechanical damages [11, 12]. Chitosan has a higher expansion and elasticity, as well as anti-viral, anti-bacterial, anti-fungi, and antioxidant effects due to different amounts of free amine groups. It can participate in the reactions by forming hydrogen and ionic bonds [13]. Chitosan reduced the growth of Asper- gillus flavus, the absorption of moisture, and the rate of oxidative reactions [14]. Essential oils (EOs) have been extensively studied as additives in bio-based emulsified coatings. One example is the study by Campos-Requena et al. based on carvacrol and thymol, both included in HDPE/modified montmorillonite nanocomposite films [15]. Thyme essential oil (TEO) contains high le- vels of phenolic compounds, such as thymol and carvac- rol. The main component of non-phenolic compounds in TEO is paracymin. Thymol, carvacrol, and paracymin are all antioxidant agents [16]. Although edible coatings create a barrier against oxygen and moisture, they are not perfect replacement of synthetic packaging [17]. A large variety of active packaging systems have been de- veloped and. Today, numerous reviews have emphasized the potential of active packaging technologies to supply safer, ‘healthier’, and higher-quality foods to consumers [18]. Active packaging is characterized by changing the inside atmosphere of the packed food [19]. Unfavorable flavors, caused by rancidity during storage of the pro- duct, did not appear when oxygen adsorbents were ap- plied [2].
ging in polypropylene bags (PP), and active packaging in polypropylene bags containing sachets (AP). At the end, packets were stored in a dark cold room (55% RH, 4°C for 120 days) and tested every 60 days.
Compositional analysis. The kernels were ground using a home grinder (La Moulinette; Moulinex, Lyon, France). The protein was de- termined by means of the micro-Kjeldahl pro- cedure, using 5.4 as a conversion factor. The fat contents were evaluated by Soxhlet extraction. The total ash was determined by weighing the dry mine- ral residue of the samples obtained at 500–550°C. The total amount of carbohydrate was measured by sub- tracting the amount of ash, protein, and fat from the to- tal dry matter. The moisture contents of the kernels were determined by oven-drying at 103 ± 2°C [21].
Oil extraction and quality analyses. The oil was extracted from kernels using n-hexane solvent without additional heat treatment. About 50 g of ground walnut was mixed with 50 ml of n-hexane (J.T. Baker, Deventer, Holland) and stirred for 30 min. The n-hexane extract was filtered, and the solvent was removed under reduced pressure using a rotavapor (RE 111; Büchi, Flawil, Swit- zerland) [22].
Peroxide value (PV). First, the acetic acid-chloro- form solution and the saturated potassium iodide (KI) solution were added to the oil sample. Second, 30 ml of distilled water was added, then 0.01-N sodium thiosul- fate was slowly titrated while shaking the flask vigorous- ly near the end point which was indicated by a faint blue
color. Third, the sodium thiosulfate (Na S O ) was added
2 2 3
This study investigates the effects of chitosan coating
enriched with thyme essential oil and types of packaging on the postharvest quality of Persian walnut under cold storage.
STUDY OBJECTS AND METHODS
The study was conducted with walnuts (Juglans re- gia L.) purchased from the local market. Walnuts were shelled manually. The kernels were dried at room tem- perature till moisture contents of 3.16 ± 0.03%. The chemicals were supplied by Merck and AppliChem Companies. Sachets for active packaging were prepared with ascorbic acid, sodium bicarbonate, and iron powder with the 1:1:1 ratio.
The chitosan solution (1%, w/v) was prepared by dis- solving chitosan powder in glacial acetic acid (1%, v/v). The solution was heated, and then glycerol was added as a plasticizer [20]. Tween 80 was used to achieve uniform distribution of essential oil inside the coating solution. TEO (500 and 1,000 μl L–1) was added to the solution; finally the uniform solutions were exposed to UV light for 1 hour for sterilization.
First, the kernels were soaked in the coating solu- tions for 60 s. Second, the samples were dried at room temperature. The treatments resulted in four samples: control, i.e. uncoated (C); coated with chitosan (CT); coated with chitosan containing 500 μl L–1 of thyme es-
dropwise until the blue color disappeared. Finally, the peroxide value (meq/kg–1) of oil was calculated accor- ding to the following equation:
V × N × 1000
W
where V is the volume of the applied sodium thiosulfate, (ml); N is the normality of the thiosulfate, and W is the oil weight, g [23].
Conjugated diene value (CDV). The CDV was de- termined at a wavelength of 233 nm, using isooctane as an oil solvent. 0.1–0.3 g of oil was mixed with the isooc- tane solution. The amount of solution adsorption was determined at a wavelength of 233 nm with a spectro- photometer (Pharmacia, England) [24].
L* index. L* index (black/white) of the ker- nel was measured using a HunterLab colorimeter (model D65/10) [25].
Mold count. 5 g of each sample was transferred into a sterile stomacher bag under aseptic conditions and di- luted 1:10 (w/v) with sterile peptone water (0.1%, w/v, Sigma-Aldrich, Darmstadt, Germany). Then the samples were homogenized for 2 min by means of a stomacher (Seward Laboratory, London, UK). The series of dilu- tions were prepared by adding 1 ml of each concentration to 9 ml of sterile peptone water (0.1% w/v). In order to count mold, 0.1 ml of each dilution was transferred onto
sential oil (CT
); and coated with chitosan containing
the potato dextrose agar (PDA) medium using the surface
500
1,000 μl L–1 of thyme essential oil (CT
). Third, each
culture method and was incubated at 25°C for 5 days [21].
1,000
sample was divided into three equal parts, and then they
were packed as follows: loose packaging (LP), packa-
Sensory evaluation. A panel of 10 members eva- luated the overall acceptance using the 9-point Hedo-
Table 1. Compositional analysis of walnut kernels
Ash, % |
Moisture, % |
Fat, % |
Protein, % |
Carbohydrate, % |
1.79 ± 0.11 |
3.16 ± 0.03 |
59.14 ± 0.66 |
15.07 ± 0.65 |
20.39 ± 0.56 |
Note: Mean values ± standard deviation over three replicates
Table 2. Effect of coatings and packaging methods on mois- ture content of kernels
Moisture content, %
Packaging |
Coatings |
|
Storage time, days |
|
|
|
1 |
60 |
120 |
LP |
C CT CT 500 CT 1,000 |
2.25Ca 5.56Ba 5.97ABa 6.86Aa |
2.06Cab 4.21Bb 4.35Bb 4.81Bb |
1.30Db 2.97Cc 3.53BCc 3.73Bc |
PP |
C CT CT 500 CT 1,000 |
2.25Ca 5.56Ba 5.97ABa 6.86Aa |
2.09Ca 4.95Ba 5.89ABa 6.04Aba |
2.02CDa 4.68Ba 5.46Aa 5.96Aa |
AP |
C CT CT 500 CT 1,000 |
2.25Ca 5.56Ba 5.97ABa 6.86Aa |
2.21Ca 5.42Ba 5.73ABa 6.62Aa |
2.18Ca 5.20ABa 5.85Aa 6.29Aa |
|
Moisture absorption in the coating can be effective- ly decreased due to the hydrophobic characteristics of TEO, which were placed in empty spaces between the polymer chains [28]. In agreement with the previously reported data, the water vapor permeability of coatings was reduced by adding coriander, citronella, tarragon, and TEO [29]. Active packaging ensures a high concen- tration of carbon dioxide and a high relative humidity in- side the package atmosphere [30].
Peroxide value (PV) and conjugated diene value (CDV). The analysis of variance showed the significant interaction effects (p < 0.05) for coating treatments, packaging methods, and time of storage. Coating treat- ments and time of storage, packaging methods and time of storage, coating treatments and packaging methods influenced the peroxide value and conjugated diene value considerably. The trend of CDV was similar to trends obtained for PV. There is a positive correlation between peroxide value and conjugated diene content
in walnut [31].
and CT
are coated with 1% chitosan containing 500 and 1,000 μl
1,000
L–1 TEO, respectively. LP, PP, and AP are loose packaging, packa-
ging in polypropylene bags, and active packaging, respectively. Su- perscript lower letters (a–d) beside mean values in the same row and superscript upper letters (A–D) beside mean values in the same co- lumn show the difference in Duncan’s multiple range test (p < 0.05).
Standard error mean = 0.35
nic scale: 1 = dislike extremely; 2 = dislike very much; 3 = dislike moderately; 4 = dislike slightly; 5 = neither like nor dislike; 6 = like slightly; 7 = like moderately; 8 = like very much; 9 = like extremely. The panelists had sensory evaluation experience and were trained in de-
The initial PV in the walnut was about 0.04 meq/kg–1.
|
antioxidant activity against free radicals [33]. The low
scriptive evaluation of nuts.
PV and CDV of CT
and CT
samples can be at-
Statistical analysis. The research employed a facto-
500 1,000
tributed to antioxida ropertie TEO. Baldwin et al.
nt p
s of
rial method in the form of a complete randomized design
with four replications. Data were subjected to analysis of variance (ANOVA) followed by LSD test (p < 0.05) to distinguish differences among the treatments. Statistical analyses and Pearson correlation coefficients between traits were analyzed using SPSS software 20.00.
also reported similar results in reducing the PV in oil of pecans [34]. The increasing of PV in the walnut during storage has also been reported [35].
Table 3. Effects of coating treatments and time of storage on
PV and CDV of kernels
RESULTS AND DISCUSSION
Coating
Storage time, days
The chemical compositions of the kernels were
treatments 1
60 120
shown in Table 1. |
Peroxide value, |
C |
0.04Ac |
1.15ABb |
2.82Aa |
Moisture. As a result of the analysis of variance, |
meq/kg oil |
CT |
0.04Ac |
1.45Ab |
2.09Ba |
the interaction effect of coating treatments and pack- |
|
CT 500 |
0.04Ac |
1.03Bb |
1.62Ba |
aging methods on the moisture content was significant |
|
CT 1,000 |
0.04Ac |
0.97Bb |
1.25Ca |
(p < 0.05). At the end of storage, the coated samples |
Conjugated diene |
C |
4.88Ac |
5.94ABb |
7.543Aa |
had the highest moisture. The minimum and maximum moisture content was observed in LP and AP, respective- |
value, µmol/g |
CT CT 500 |
4.88 Ac 4.88 Ac |
6.231Ab 5.828Bb |
6.844Ba 6.393BCa |
ly (Table 2). The hydrophobicity characteristic of chi- |
|
CT 1,000 |
4.88 Ac |
5.771Ba |
6.039Ca |
|
|
20
Note: C is the control sample; CT is coated with 1% chitosan; CT and CT are coated with 1% chitosan containing 500 and 1,000 μl L–1 TEO, respectively. Superscript lower letters (a–c) beside mean va- lues in the same row and superscript upper letters (A–C) beside mean values in the same column show the difference in Duncan’s multiple range test (p < 0.05). Standard error mean = 0.15
Table 4. Effects of packaging methods and time of storage
on PV and CDV of kernels
Table 6. Effects of coating treatments and packaging methods on L* index of walnuts
Test
Pack-
Storage time, days
Packaging
Coatings
Storage time, days
|
µmol/g
PP 4.88 Ac
5.752Bb
5.395Bb
6.748Ba PP
6.08Ba
C 74.87Aa
CT 62.73Bb
72.95Aa
69.08Ab
65.05BCb
74.46Ba
side mean values in the same column show the difference in Duncan’s AP
multiple range test (p < 0.05). Standard error mean = 0.13 for PV and
0.15 for CDV
|
|
1,000
|
|
1,000
76.34Aa
61.61Bb
74.87Aa
62.73Bb
76.34Aa
61.61Bb
78.18Aa
74.86Aa
67.81Bb
69.80ABab
77.85Aa
65.44Cb
79.85ABa
79.43ABa
72.58Bab
78.87Ba
83.17Aba
86.25Aa
CDV values were with LP and the minimum, with AP. In fact, oxygen is an oxidation resonator; the degree of rancidity was reduced by increasing the amount of car- bon dioxide inside the package. The mixture of ascorbic acid and sodium bicarbonate is used in active packa- ging, so carbon dioxide is produced by combining them. This system is used to increase the shelf-life of fresh meat and fish [36].
L* index. As a result of the analysis of variance, the effect of coating treatments and packaging methods on the L* index was significant (p < 0.05). The maximum
value was in the CT1,000 samples with active packa- ging and the minimum, in the control sample with loose packaging (Table 6).
The walnut kernel has bioactive compounds such as phenols. The dark color of the walnut kernel in the con- trol sample may be caused by the enzymatic oxidation of carotenoids and phenolic compounds in the kernels [37]. Enzymatic browning of phenols in peanuts correlated
Note: C is the control sample; CT is coated with 1% chitosan; CT and CT are coated with 1% chitosan containing 500 and 1,000 μl L–1 TEO, respectively. LP, PP, and AP are loose packaging, packa- ging in polypropylene bags, and active packaging, respectively. Su- perscript lower letters (a–d) beside mean values in the same row and superscript upper letters (A–D) beside mean values in the same co- lumn show the difference in Duncan’s multiple range test (p < 0.05).
|
|
pounds. The highest L* index in AP resulted from the low oxygen content in the package. The acceptable value of the L* of walnut color was above 40 [39]. The L* in- dices of all samples were higher than 40, and the coated and actively packed samples had the highest L* index.
Mold count. As shown in Fig. 1a, the counts of mold in all samples increased during storage, but the con- trol sample count had the highest. In all the treatments, the growth of molds increased within 60 days, but af- ter that in the coated samples, no significant change was observed in the growth of fungi. To the contrary,
in the control sample, the number of fungi increased to
with the decrease in the L* index during storage [38].
log10
3.67 CFU/g–1 by the end of storage.
The reason of high L* in CT500 and CT1,000 samples can be attributed to the antioxidant properties of chitosan
and TEO which inhibited the oxidation of phenolic com-
Table 5. Effects of coating treatments and packaging methods
on PV and CDV of walnut
Chitosan extends the product shelf life directly af- fecting the growth of fungi and other defense opera- tions, such as chitinase accumulation, which reduces the inhibitory effect of fungal cell wall proteinase. Chi- tosan inhibits microorganisms such as gram-positive and gram-negative bacteria and fungi [40]. According to [41] and [42], chitosan coating in artichoke seeds reduced the activity of various fungi and microorganisms on toma- toes. Antifungal effect of chitosan coating on pears was reported by Xianghong et al. [43].
TEO in combination with chitosan coating decreased
|
|
CT
2.52BCa
2.34Ca
2.03BCb
2.06Cb
1.16Bc
1.06Bc
the fungi count: CT1,000 and CT500 samples had less mi-
1,000
crobial load than the others did. The main constituents
|
|
CT
7.256Ba
7.08Ba
6.784Bb
6.815Bb
5.95Bc
5.857Bc
As shown in Fig. 1b, with the LP method, mold
growth was significantly higher than with other packa-
1,000
|
|
ging methods, but there was no significant difference be- tween PP and AP methods.
As shown in Fig. 1c, with the LP method, the hi- ghest mold growth was observed in the control sample, but there was no significant difference between the oth-
er treatments. The maximum and minimum growth
C |
CT |
CT |
CT |
500 |
LP |
PP |
AP |
Mold, log CFU/g) |
2
1
0
1 60 120
Time, days
1,000
|
|
CT |
500 |
CT |
1,000 |
(a)
Mold, log CFU/g) |
2
Fig. 2. Effects of treatments and packaging methods on overall
1 acceptability score of walnut kernels. C is the control sample;
|
|
are coated
0
1 60 120
Time, days
(b)
Mold, log CFU/g) |
1
0
LP PP AP
Packaging method
|
|
CT |
500 |
CT |
1,000 |
(c)
Fig. 1. Effects of coating treatments (a) and packaging meth- ods (b) during storage and the effect of coating treatments and
with 1% chitosan containing 500 and 1,000 μl L–1 TEO,
respectively. LP, PP, and AP are loose packaging, packaging in polypropylene bags, and active packaging, respectively
(p < 0.05).
Sensory evaluation. As shown in Fig. 2, the AP and LP control samples had the highest and lowest overall acceptability score, respectively. The high overall accep- tability score in active packaging (AP) could be attribu- ted to the low peroxide content in the samples. Although peroxides themselves do not directly play a role in off-fla- vour, but the ingredients of their decomposition produce an undesirable flavour. Hydroperoxides break down to form short-chain compounds, including aldehydes, ke- tones, alcohols, acids, esters, lactones, ethers and hydro- carbons, which contribute to odor and taste [47].
|
lychee [35, 48, 49].
packaging methods (c) on the growth of molds in the kernels.
C is the control sample; CT is coated with 1% chitosan; CT
|
treatment resulted in the lowest sensory pro-
and CT
500
are coated with 1% chitosan containing 500 and
perties with all three kinds of packaging. Therefore,
1,000
1,000
μl L–1
TEO, respectively. LP, PP, and AP are loose pa-
treatments containing high levels of TEO were eva-
ckaging, packaging in polypropylene bags, and active packa- ging, respectively (p < 0.05).
luated as undesirable. This can be related to a high con-
centration of the essence oil. The overall acceptance score for this treatment was higher with LP than with
was in CT and CT
samples, respectively. Active
other packaging methods. With LP, because of volatile
1,000
packaging had a better effect on controlling the growth
|
characteristics of TEO, some of the TEO evaporated. It made the flavour score of the sample comparable to those with other packaging methods.
ganisms. CO
is the only gas that has a direct antimi-
2
crobial effect and increases the lag phase and growth
time during the logarithmic growth stage [45]. Packa- ging with the modified atmosphere (with a low oxy- gen and high carbon dioxide content) was effective in controlling fungal rot and protecting the quality in the
post-harvest period of fruits [46].
CONCLUSION
The shelf-life and quality of the walnut kernel can be affected by some environment factors during storage. Coating materials and packaging methods can be useful for prolonging the postharvest quali- ty of crops. The study results showed that chitosan
and thyme essential oil coating combined with ac- tive packaging had a significant effect on redu- cing oil oxidation and growth of molds. They also pre- vented the loss of moisture and a decrease in L* va- lue, improving the sensory properties of the samples during storage. An increase in the essential oil up to 500 μl L–1 also improved the functional properties of chitosan coating. Compared with loose packaging, poly- propylene packaging was also effective in protecting the qualitative properties of walnut. Active packaging
offered the considerable potential and proved the most
efficient.
CONFLICT OF INTEREST
The authors declare no conflict of interest.
ACKNOWLEDGMENTS
The authors would like to thank the department of hor- ticultural and food industry, science and research branch, Islamic Azad university, Tehran, for their help and support.
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